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Why Ignoring PPE Maintenance is a Terrible Idea for Your Business

Posted by Xamax on 18/07/17 07:36

It’s a no-brainer that if you don’t maintain your PPE equipment, then it will not work properly. So why is ignoring PPE maintenance a terrible idea for your business? Bottom line: when safety goes out the window, accidents happen. If accidents happen at work, that means you lose time and money - in the form of worker absence, compensation payouts, and potential fines. It’s estimated that over 600,000 workers are non-fatally injured at work, often resulting in long absences - but the real figure could be much higher as these accidents often go underreported. Almost 150 workplace fatalities occur each year, and numbers are declining because there are safety measures in place.  

ppe maintenance .jpg

There are seven categories of PPE equipment: hearing protection, head protection, eye protection, foot protection, hand and arm protection, body protection, and respiratory protection. Here are some tips on how to perform PPE Maintenance, and how often your company should replace this equipment.

Portwest Comfort Ear Protection

Hearing Protection

Clean: to clean hearing protection...

  • disassemble ear muffs (not needed for earplugs)
  • wash with mild liquid detergent and rinse in warm water
  • ensure sound attenuating material inside ear cushions does not get wet
  • remove skin, oil, and dirt that can harden ear cushions with a soft brush
  • squeeze excess moisture from ear cushions and place on clean surface to air dry
  • dispose of disposable earplugs as most cannot be cleaned

Maintain: check hearing protection...

  • works effectively
  • is in good, clean condition
  • has undamaged seals
  • headband tension not reduced
  • has no unofficial modifications
  • doesn’t have excess wear and tear

Replace: replace hearing protection when...

  • product shows wear and tear
  • earplugs are no longer pliable
  • headbands are stretched
  • ear cushions degrade
  • 6-8 months have passed for normal wear and
  • 3-4 months have passed with heavy use or humid/extreme climates
  • dispose of disposable ear plugs daily
Delta Plus Safety Helmet

Head Protection

Clean: to clean head protection

  • clean daily or weekly as needed
  • clean once a month by soaking in mild soap and hot water for 5-10 minutes
  • rinse with clean water, wipe, and air dry

Maintain: check head protection…

  • inspect suspensions before each use
  • inspect for cracking and gouging (replace immediately if these are found)
  • ultraviolet exposure, extreme temperatures, chemical exposure, and daily wear can affect the hat’s lifespan
  • prolonged sunlight exposure can cause flaking and cracking of the shell
  • chemicals can impact protective measures

Replace: replace head protection...

  • replace hard hats every 5 years (as per manufacturer recommendation)
  • replace internal suspension every 12 months
  • replace every 2 years if exposed to high temperatures, extreme sunlight, or adverse conditions
  • rreplace when cracked or gouged
  • replace if head protection has sustained impact
  • replace if head protection is no longer effective
Portwest Avenger Safety Spectacle Smoke

Eye Protection

Clean: to clean your eye protection...

  • clean daily following manufacturer’s instructions
  • blow loose dirt and debris from the lenses
  • rinse under running water (with or without detergent)
  • or use lens cleaning wipes or spray
  • store in a safe place ( in cases or in any other clean, dry place)
  • avoid rough handling as scratches impair vision and weaken lenses

Maintain: check eye protection for…

  • scratches
  • pits
  • broken parts
  • ill fit

Replace: replace eye protection...

  • despite condition, glasses should be replaced at least every 3 years
  • replace damaged, scratched, pitted, broken, bent, or ill-fitting glasses as these do not provide protection
  • replace damaged parts with original manufacturer parts only to ensure the same safety rating


Caterpillar Propane Rigger

Foot Protection

Clean: to clean foot protection...

  • keep clean based on your shoes’ manufacturing instructions
  • protect from water damage
  • wash and dry feet daily
  • polish leather footwear and remove debris with a brush
  • clean soles by brushing and washing
  • air dry - never force dry

Maintain: check footwear for...

  • cleanliness
  • water damage
  • debris
  • damage

Replace: replace footwear when...

  • it’s 6-12 months old
  • it’s defective or worn


Portwest Powertool Pro High Performance Glove

Hand and Arm Protection

Clean: to clean...

  • wash/dry (or dispose) gloves properly
  • don’t touch contaminated gloves with bare hands
  • wash hands when taking gloves off
  • same applies for protective sleeves

Maintain: to maintain hand and arm protection...

  • examine before wear in case of manufacturing defects
  • extend glove life by washing and rotating gloves
  • always inspect gloves before use to ensure they are safe

Replace: replace gloves when...

  • worn or torn
  • heavily soiled
  • every day to every three weeks, depending on type of gloves
  • replace after each use (for disposable gloves)
  • moving from task to task (either dispose or clean)
Dickies Hi Vis Bomber Jacket

Body Protection

Clean: to clean body protection

  • clean regularly/daily according to manufacturer instructions
  • cleaning method will vary for different types of clothing

Maintain: maintain body protection by...

  • repair when possible, or replace if not
  • employers are responsible for cleaning, disinfecting, and maintaining as needed
  • can last months to years depending on exposure and work environment

Replace: replace body protection when...

  • worn
  • safety is compromised
  • check for defects (broken, missing, in need of maintenance, burns, spills, excess soiling, tears, deterioration, etc)


Portwest FFP3 Valved Dust Mist Fume Respirator

Respiratory Protection

Clean: to clean respiratory protection

  • clean and sanitise after each use

Maintain: to maintain respiratory equipment…

  • inspect before each use
  • record inspection dates, finding, and repairs
  • emergency use respirators need to be checked monthly for tightness of connection, head straps, valves, tubes, cartridges, canisters, filters, rubber, elastic, and moveable parts for signs of deterioration

Replace: replace respiratory equipment when…

  • manufacturer for each product will specify replacement rate / replacement filter rate (daily, weekly, after so much exposure) of the product
  • single use respirators must be disposed of after use or when soiled, damaged, or if it becomes difficult to breathe

Make sure you create a routine part of the work day (or week) where equipment is checked and maintained otherwise safety could be compromised. Make sure there is someone (or a team of people) responsible for checking PPE maintenance and replacement. Keep track of what you buy, when it will likely need replacing, and write down when equipment is cleaned and repaired. When equipment is flagged as ‘needs replacing,’ check over the piece of equipment to see if it still performs safely, and if it doesn’t, replace it.  

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